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ZGS series combined substation

Combined Substation — OEM/ODM & Wholesale Supplier

The ZGS combined substation (American-type box transformer) integrates transformer and HV/LV equipment in a compact 品-type structure, rated 50kVA–1600kVA. Manufactured by Subian Electric, it serves urban grids, renewable projects and outdoor distribution. Backed by an experienced factory and export sales team, it is a dependable choice for distributors, wholesalers and project procurement.

ZGS — Combined Substation10/0.4 kV · 50–1600 kVA · IP43
Integrated Design
Compact Structure
Outdoor Ready

Key Specifications

  • Rated Voltage — 10/0.4 kV (HV/LV)
  • Max Operating Voltage — 12 kV (HV side)
  • Capacity — 50 – 1600 kVA
  • Withstand Voltage — 35 kV (1 min power frequency)
  • Impulse Voltage — 75 kV lightning
  • Protection — IP43
  • Standards — IEC / GB 17467

Product Overview

American-Type Combined Substation from a Professional Factory in China

The ZGS aggregates substation, widely referred to as American type box transformer, is fitted with the transformer and high/low voltage apparatus into one single device that resembles a 品 type building. With three sides of the device exposed to the environment, the ZGS allows for efficient and space-saving distribution of electricity amongst city grids, outside installations, and green energy developments.

ZGS series combined substation — Applications & circuit protection applications

Applications & circuit protection

The ZGS blended substation features integrated MV/LV distribution in a small outdoor casing for a wide range of uses.

  • Urban distribution: Compact MV/LV delivery locations.
  • Renewable energy: Distribution in wind farms and solar thermal power plants.
  • Industries: Providing energy to the facility and productions.
  • Outdoor distribution: Reliable power supply protected from weather.
ZGS series combined substation construction and operating reliability

Construction & operating reliability

The transformer with integrated cooling and solid transformer design allows for efficient use of space as well as reliable operation.

  • Design of fully-integrated transformer for outdoor use.
  • Compact and modular design.
  • Natural cooling system for transformer.
  • Operating capacity of 50–1600kVA.
  • Outdoor IP43 protection rating.

Technical Parameter

Parameter Value
Rated voltage 10 / 0.4 kV (HV / LV)
Maximum operating voltage 12 kV (HV side)
Rated frequency 50 Hz
Rated capacity 50-1600 kVA
1-min power frequency withstand voltage 35 kV
Lightning impulse voltage 75 kV
Cooling method Oil natural air natural (ONAN)
No-load regulation ±5% / ±2×2.5%
Degree of protection IP43
Noise level ≤50 dB
Power-frequency withstand (1 min) 35 kV
Protection level IP43
Standard IEC / GB 17467

Box Substation Cost & Factory Quote

The cost of a Combined Substation depends on kVA rating, HV/LV switchgear configuration, transformer type, and enclosure options. Please send your single-line diagram and the quantity for factory quotation.

  • Quotation includes transformer, switchgear, and LV panel.
  • No extra cost for custom colors and branding.
  • FOB/CIF/DDP options are available.

Substation Wiring & Site Connection

The unit is delivered with the HV and LV cable entries pre-assembled. When setting it up on-site, all that is required to do is to connect the MV cables and provide the earth connection.

  • Pre-completed and tested wiring in the factory
  • HV/LV cable connections made according to specification
  • Provision for earthing

Compare Substation Options

Choose the configuration that matches your site:

Feature This Unit Alternative
Capacity As specified Other kVA ratings available
HV/LV Per single-line diagram Custom configuration
Enclosure IP43 / IP54 Indoor or outdoor layout
Application Distribution / renewables Utility, industrial or solar/wind

Export Markets & Country Compatibility

Complete substations are supplied to projects in Asia, Africa, the Middle East, Latin America and the Pacific. Each assembly is provided in conformity to the voltage level, the power arrangement and the design standards of the country which is to receive the substation.

Substation Dimensions, Weight & Delivery

The overall size and weight of a substation will depend upon its configuration and capacity. A typical 250-630 kVA unit will be around 3000-5000 mm in length, 1500-2500 mm in width, and 1800-2600 mm in height, sent either as one or a few assembled packages. Overall size, weight, and lifting points are confirmed by project drawings.

  • Overall dimensions determined with project drawings
  • Size and form of sections are defined with respect to the transport access
  • Lifting scheme and position on site are provided

ZGS series combined substation standards and certifications

Standards & certifications

As per IEC / GB 17467, this equipment can be delivered with all the required documentation from testing in place for project execution approvals.

  • Reference document: IEC / GB 17467.
  • Design validated.
  • Type-test documentation included in the package.
  • Project approval documentation available.
ZGS series combined substation OEM and B2B supply support

OEM & B2B supply support

As compliant equipment manufacturing specialist and supplier, Subian Electric provides assistance to developers, contractors and distributors regarding combined supply of substations and technical support.

For specifications, voltage options or other requests, get in touch. We will advise.

  • Sample and technical drawings available.
  • Flexible quantities – project-based purchases.
  • OEM support service.
  • Custom marking and packaging.
  • Technical documentation and certification.


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Frequently Asked Questions

What is an American-type box transformer?

This is a station in which transformer and high-voltage and low-voltage apparatus are both placed inside a small protective set.

What capacities are available?

There exist capacities between 50 kVA to 1600 kVA at the number of 10/0.4 kV.

What is the protection level?

The transformer box has IP43 protection level and can be installed outdoors only.

Do you provide drawings?

As for the designs, you can find the designs and specifications of the project to get approvals.

Subian Electric Power manufacturing facility in Xuzhou
Manufacturing Base

American-Type Box Substation Production in Xuzhou

Subian's Xuzhou factory produces American-style pad-mounted and box-type substations with tank fabrication, bushings, and integration with fused switchgear. Units are assembled and tested at this facility before export. In-house production and testing of the Combined Substation follow the same controlled process at this facility. Factory integration reduces foundation and civil works, speeding up project completion. Capacity, HV/LV arrangement and protection can be matched to your single-line diagram.
  • American-style substation fabrication and assembly at our plant
  • Supply for distributors, utilities and project buyers
Factory Facilities

Tank Fabrication and Integration Areas

The images show the tank fabrication workshop, substation integration area and customer inspection activities at Subian's Xuzhou manufacturing facility. The Combined Substation supplied on this page is manufactured, tested and quality-checked at this site. Interconnection checked against the single-line diagram. Equipment integrated in the enclosure.
Subian box substation production workshop
WiringInterconnection checked against the single-line diagram.
Box substation tank fabrication inside the Subian factory
InspectionBuyers can inspect the unit before shipment.
International customer inspecting a box substation at the factory
AssemblyEquipment integrated in the enclosure.
Manufacturing Process

Tank, Bushing and Switch Integration

American-type substation production follows: tank and enclosure fabrication, transformer core-coil assembly, bushing and fuse installation, switch integration, oil filling and routine testing. Manufacturing of the Combined Substation follows the confirmed specification, with checks recorded at each relevant stage. Transformer, switchgear and LV equipment are quoted and supplied together — easier budgeting and procurement. A factory-assembled unit replaces weeks of on-site construction — HV switchgear, transformer and LV panel arrive as one tested package.
  • Tanks fabricated and tested for leak tightness
  • Bushings, fuses and switchgear fitted to the approved arrangement
  • Oil filling and routine tests completed before dispatch
Subian transformer assembly process
Share Requirements
Subian switchgear assembly process
Production & Testing
Technician installing substation equipment
Factory testingThe complete unit tested as one system.

Sealed Tank and Switch Integration

Tank seams and gaskets are checked for leak tightness, switch operation is verified, and the filled unit is routine-tested before packing. Yes, OEM options including colour, nameplates and documentation are available. Standard outdoor protection is offered, with higher protection available for demanding environments. HV switchgear, the distribution transformer and LV distribution are integrated in one factory-assembled enclosure.
Subian substation tank detail
Send your SLD and site information.The complete unit is built and factory-tested.
Visitors at the Subian power equipment booth
Subian booth at an international electrical exhibition
Subian team meeting a customer at an electrical exhibition
Customer visiting the Subian transformer booth
Subian international exhibition team
Subian sales representative discussing a project with a visitor
Visitors at the Subian power equipment booth
Subian booth at an international electrical exhibition
 
Customer Meetings

Box Substation Sourcing Discussions

Our export team discusses American-style substation ratings, bushing arrangements, protection and delivery with distributors and utilities at exhibitions. PV and wind step-up substations for power plants. Community and rural electrification projects. Complete power distribution for urban and rural networks.
Contact Our Export Team
Product Documentation

Box Substation Test Records

Routine test records, type-test reports and certificates for American-type substations can be confirmed according to model and market requirements. For the Combined Substation, certificates, type-test reports and routine test records can be confirmed before ordering. Layout and single-line drawings are provided for approval before production. Because the unit is factory-assembled and tested, on-site installation is much faster than conventional construction.
Example transformer conformity certificate
Routine test records
Example transformer type test report
Type-test reports
Packed Subian power equipment prepared for delivery
Packing and shipmentBox substations are packed for transport with confirmed lifting and oil-level checks.
Product Inquiry

Request Product Information and Pricing

Please provide the product type, rated voltage, capacity, quantity, applicable standard, delivery country and required delivery date. We will reply with a quotation or a list of points requiring confirmation.
  • Product selection and technical clarification
  • OEM, ODM and private-label requirements
  • Quantity, packing and delivery planning

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